Adoptable Estate Road identified as suitable for Capping replacement by Stabilising the site won excavated material.
Excavated material on site to be shifted and In-situ treat material laid in layers to provide a 9E or 9F Capping Layer - 450mm deep in two layers with Lime and Cement in Class 6R or 71 material to achieve min 15% CBR, 95% Compaction (2.5kg Rammer) & HSV’s > 60kPa.
Client requirements 95% Compaction and 30% CBR Non Frost Susceptibility.
JJMac tested and classified the material as suitable to achieve these requirements.
PROJECT CHALLENGES
The project was very challenging as the drainage had been installed prior to Stabilisation. Mellowing of the lime mix was min 24hrs, so time management and coordination was a key requirement from all parties on site to ensure an efficient operation and highest quality was always maintained.
Poor CBR % at formation level would require careful working with heavy machinery not to damage the formation.
ENGINEERING AND SOLUTIONS TO OVERCOME THE CHALLENGES
To overcome the project challenges set by the client, our team:
Worked with the client and advised on the findings of the site won material testing and classification.
The challenge was to spread and stabilise the excavated material by mixing with Cement and complying with the stringent testing schedule for the stabilised material.
Our site team set to work with the MC team to develop a system to allow both earthworks and stabilisation to progress efficiently.
STABILISATION DURING CONSTRUCTION PHASE
Agile equipment utilised for the tight working conditions in and around the drainage Fendt tractor and Stehr Tractor mounted Stabilisation Mixer
COMPLETED WORKS
Stabilised Capping Replacement sealed with Bitumen Tack Coat
CBR Report on Finished Stabilised Surface
ADVANTAGES
The works had numerous advantages to this site.
Utilise site won material from Excavations from Modification.
Elimination of Primary Aggregates for making up levels.
Elimination of Primary Aggregates and Lorries from the surrounding Roads.
BENEFITS TO CLIENT
JMac are experts in Soil and Ground Stabilisation using lime, cement and other binder materials. Ground Stabilisation geotechnically enhances waterlogged or weaker soils and allows for greater weight bearing for construction materials. JJMac can provide an exceptionally cost-effective construction method for improving the weight bearing properties of any soil found on site and at a competitive rate.